Can 3D printing improve food sustainability?

3D printing is the new big thing, and the possibilities for 3D food printing are just getting started. There are 3D printed restaurants on the horizon, as well as innovative ingredients in the testing stage. Is 3D printing food the key to ending world hunger and lowering our carbon footprint?

Three-dimensional printers, which are small devices that can print 3D items out of plastics, metals, and other raw materials, can manufacture almost anything. At the touch of a button, high-precision jets deliver personalized medical implants. Carbon-fiber printers spew out car prototypes with awe-inspiring accuracy. With nothing more than a digital file, off-the-shelf modelers create unique toys, jewelry, house decorations, and clothing.

However, there is a new frontier in 3D printing that is only beginning to emerge: food. Machines that print, cook, and serve food on a large scale have recently become conceivable because to recent technological advancements. Food printers have been developed by a number of 3d printing industry inventors, allowing us to eat healthier and more nutritious foods on a more regular basis. 3D food printers not only use fresh ingredients in a variety of recipes, but they also allow for more precise control over food portion proportions, resulting in less overeating. Another benefit of these printers is that you can control the amount of preservatives, additives, and other chemicals in your food, resulting in a better meal plan.

The industry’s leading lights believe that 3D food printers might increase the nutritional content of meals, create beautiful sculptures out of everyday foods, and alleviate hunger in areas where fresh, affordable ingredients are scarce. 3D food printers are being used in commercial kitchens, bakeries, and confectioneries to save time and effort. There’s no denying that 3D food printing has progressed significantly. But, like with any new technology with high claims, it’s far from a panacea.

The majority of 3D food printers are deposition printers, which deposit layers of raw material in an additive manufacturing process. Binding printers, a newer type of 3D printer, use an edible cement to hold components together. To manufacture sugar sculptures, patterned chocolate, and latticed pastry, the next generation of 3D food printers combines nozzles, granular material, lasers, and robotic arms.

The ChefJet from 3D Systems is a printer that crystalizes tiny layers of fine-grain sugar into various geometric patterns. Another, the Choc Edge from Natural Foods in Barcelona, pours chocolate in gorgeous melty patterns from needles.

Even more can be accomplished with cutting-edge printers. Pizza, stuffed pasta, quiche, and brownies, for example, are made with fresh ingredients placed into stainless steel capsules by the Foodini. With water and semolina flour, Barilla’s machine prints noodles. Hod Lipson, a Columbia professor of mechanical engineering, created a prototype that makes nutrition bars and simple pastries.

Food Ink, a pop-up “3D-printed restaurant,” was built nearly entirely with readily available commercial printers. Over the course of a week, everything from the restaurant’s tables to its chairs and lamps was printed. All of the meals and desserts were 3D-printed as well; think of it as pixels to plate rather than farm to table.

There’s mass-market potential in 3D food printing. XYZprinting’s eponymous XYZ Food Printer, which the company unveiled at the 2015 Consumer Electronics Show in Las Vegas, is already making ready-to-bake cookies, pizza, meat pies, and scones for bakeries in China and an Australian food retail chain.

In addition, 3D food printing allows for the use of unusual components. Insects are now being considered as a more environmentally friendly alternative to meat and dairy. Meaty flavour and necessary nutrients are provided by insects like mealworm, which are ground to a paste and thinned with fondant. The unappealing appearance of eating bugs is eliminated, and the flavor can be adjusted to suit varied tastes.

By 2050, the world’s population is predicted to reach 9.6 billion people, and some scientists predict that food production will need to increase by 50% to keep up with present levels. Sustainability, it appears, is moving from a “nice-to-have” to a “must-have.”

Although 3D food printing is unlikely to address the problem, it may help to find a solution. Some scientists believe that printers that employ hydrocolloids, or compounds that gel with water, might be used to replace common components like algae, duckweed, and grass with abundant renewables.

3D food printers have the potential to have a positive impact on the environment in a number of ways. The most significant benefit of 3D printing is that it may save a significant amount of gasoline.

In a typical manufacturing process, a product is frequently transported multiple times. Typically, the product is manufactured in a different country. It is then transported to a local packaging facility before being sold in stores. A lot of exhaust gases are released when the product is carried multiple times.

It is possible to create the entire product, including packaging, locally using a 3D printer. The product can even be designed in one country and then transmitted (as a design file) to another for production. As a result, there is no need to convey the object many times. As a result, shipping, air travel, and road trips are all reduced. An unintended but significant benefit of 3D printing that increases its long-term viability.

By employing only the amount of raw materials required to manufacture food, 3D food printers can reduce waste. Professors at Maastricht University in the Netherlands are testing 3D printed meat, which has the potential to reduce greenhouse gas emissions by 96% while using only 1% of the land, 45 percent of the energy, and 4% of the water used in traditional cattle production. Transport expenses are lower because most foods may be 3D printed locally or at home.

Despite recent developments in 3D food printing, the industry still faces numerous obstacles. Most components must currently be transformed to a paste before they can be used by a printer, and the printing process is often lengthy. Furthermore, most 3D food printers are limited to dry, shelf-stable materials because to the risk of spoiling in most protein and dairy products. There’s also the issue of expectations. Even in the culinary realm, there are some skeptics.

While 3D printing for the general public is still in its early stages, there are some exciting innovations on the horizon. The idea of creating food from powder is unlikely to gain widespread approval.

However, if humanity ever develop a need for longer-lasting food, it may become important in the future. People will start sharing 3D-printed food recipes sooner or later. It will be little more than a novelty at first. But, according to these scientists, it will grow over time until it becomes a significant portion of our food supply. Others, on the other hand, expect a population decline. The pursuit of 3D-printed food has the potential to usher in a second Green Revolution in agriculture.

Check out my related post: How do you make 3D printing environmentally sustainable?


Interesting reads:

https://dmand.sutd.edu.sg/news-events/news/straits-times-3d-printed-food-can-support-healthcare-sustainability-efforts-panel/

https://www.seniorcare2share.com/how-3d-printing-is-changing-food-sustainability/

https://www.3dbyflow.com/post/3d-food-printing-a-way-to-sustainability

https://blacksmithapplications.com/blog/future-of-food-manufacturing-3dprinting/

https://tractus3d.com/knowledge/learn-3d-printing/3d-printing-sustainability

https://www.foodnavigator-asia.com/Article/2019/10/24/Personalisation-and-sustainability-How-3D-printing-could-revolutionise-F-B-in-APAC

https://www.flatworldsolutions.com/engineering/articles/3d-printing-impact-food-industry.php

https://careerswithstem.com.au/3d-food-printing/

https://www.openworldlearning.org/how-3d-printing-is-changing-food-sustainability/

https://www.theguardian.com/sustainable-business/3d-printed-food-artificial

https://theplaidzebra.com/3d-printed-food-help-end-world-hunger/

https://www.digitaltrends.com/cool-tech/3d-food-printers-how-they-could-change-what-you-eat/

https://www.theguardian.com/environment/2012/may/18/3d-printers-food-sustainable

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